Machinery and equipment manufacturing solutions

Time:2023-09-19

According to the characteristics of the mechanical equipment manufacturing industry, we provide MES solutions for mechanical equipment manufacturing, including: production planning and scheduling, process management, data collection, workshop site management, product tracking/logistics, quality control and analysis, equipment management, personnel management and other business modules, which are seamlessly connected with ERP to realize real-time collection and response to workshop production data, completely solve the problem of poor workshop information and difficult to control, greatly improve the production plan achievement rate, shorten the production cycle and increase production capacity.

Production planning scheduling

According to the planning constraints, work orders are sorted in production, and tasks are allowed to be inserted, as well as manual adjustments, work order expedited processing, etc.

Process management

It can define product processes, work instructions, assembly drawings, etc. The actual production operation is produced according to the process guidance, and the error prevention is prevented.

Data acquisition

Through a variety of data collection modes such as scanning barcodes, RFID, and equipment sensors, the production visual kanban is automatically generated, and the difference between the production progress and the plan is monitored in real time, and the real-time follow-up is carried out.

Workshop site management

On-site management includes production dispatch, start-up, first inspection, final inspection, material distribution and other management, and employees can generate dispatch tasks according to the self-service terminal, and carry out work such as work reporting and inspection.

Quality control analysis

Compared with the standard process flow, the production process is error-proof and fool-proof. For the reporting and handling of quality problems, the analysis of quality problems in the past period of time, and the formation of various quality control reports.

Product tracking/logistics

Through SN information such as product serial number and material batch number, the production status, quality, process, and logistics of the product are tracked to understand the production status of the work-in-progress.

Device management

Through the equipment interconnection DIP platform, the operation status, processing history, and utilization rate analysis of the equipment are monitored in real time, which provides a basis for improving the utilization rate of the equipment.

Personnel management

Personnel qualification certification, on-the-job control, and timely statistics of personnel work performance.

In the production process, combined with the production schedule, equipment, quality and other abnormalities, the relevant responsible person can be notified as soon as possible, and the immediate notification and processing.

Program features:

-A variety of data collection schemes: according to different on-site environments, it supports the use of barcode, RFID, sensors, equipment interconnection and other collection methods.

-Based on the self-developed MC cloud platform: on the basis of the industry standard module, it can be customized and developed by users, and can also be customized and mined in depth according to the actual industry characteristics.

-Mature industry kits: It has accumulated many years of industry application projects, and has continuously refined the standards into industry kits, which can be quickly implemented and deployed.

Keywords: Machinery and equipment manufacturing solutions